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Environment

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Activities in the area of environmental protection carried out last year allowed PKN ORLEN to solidify the position of the leader in the scope of ecological approach towards business. Taking responsibility for current and future environmental impact, the Company conducted numerous activities aimed at minimising its influence on environment.

Capital expenditure on tasks related to environmental protection in the ORLEN Production Plant in Płock in 2010 amounted to over PLN 148 mln, whereas at fuel stations – to over PLN 47 mln, i.e. 46% more compared to 2009. In the following years the Company will continue activities aimed at protecting environment, increasing power and balancing the energy needs of PKN ORLEN.

The separate Environmental Protection Office, established in December 2009, dedicated to fulfil environmental objectives of the Company, carried out various voluntary initiatives and programmes. Operations of the Office also brought measurable quality effects in the scope of fulfilment of obligations imposed by the law. The Office carried out operational duties regarding environmental conditions of functioning of the plant in Płock and supervised content-related works of ORLEN Prewencja conducting tasks for terminals and fuel stations. An important new element was the implementation of activities coordinating environmental questions within the operations of the Capital Group. These activities resulted in development of the first “Environmental report of ORLEN Capital Group”.

Despite the unfavourable macroeconomic situation, the Company fulfilled tasks resulting from environmental programmes as well as investment tasks. The most important of them included:

  • paraxylene unit,
  • Hydrodesulphurisation ON VII unit,
  • II Hydrogen Production Plant,
  • Claus II unit,
  • construction of K8 boiler at the Combined Heat and Power Plant equipped with an exhaust gas catalytic denitrogenation unit,
  • modernisation of existing fuel stations and the construction of new ones, equipped with necessary environmental protections.

Construction of some of the mentioned units has been already completed, while in the case of others commissioning works are still being performed.

One of the important events was commencement of works on the construction of a new gas turbine powered by natural gas – so called “blue fuel” characterised by the lowest emission indicators.

Another challenge that faces the Company in the scope of environmental protection is adjustment of the Combined Heat and Power Plant to requirements established for such types of sources in the Directive on industrial emissions of 24 November 2010. Works on modernisation of the CHP plant have to be completed by 2016.

In 2010 there was the first review of integrated permits for the Company’s units required by law. The review conducted by the Marshal Office of Masovian Voivodeship brought positive results. Units covered by the CO2 emission allowances trading system obtained positive verifications of reports for 2010, and the Company holds allowances in the number corresponding to verified CO2 emissions.

Another important event was receipt in June 2010 of the integrated permit for a new production unit for production of tetraphthalic acid in Włocławek.

In 2010, the Company reported a slight increase in total emissions to the atmosphere as compared to the previous year caused mainly by extreme weather conditions in the 1st and the 2nd quarter of 2010. Necessity to produce heat by the CHP plant for the Company’s own needs as well as other industrial recipients and Płock resulted in an increased amount of consumed fuel.

Load of sewage discharged to the Vistula also went up due to an increase of 28% of rainwater and drainage sewage caused by strong rainfall and high groundwater level. Despite recorded increases emissions did not exceed amounts specified in the allowances, and the Company did not record any exceeded standards of air quality in continuous emission measurements.

The year 2010 was the period of intensified activities regarding implementation of the Responsible Care (RC) Programme. The Company implemented the Framework Responsible Care Management System being the consequence of the Global Responsible Care Support Declaration signed by PKN ORLEN in 2007. The objective of the System is to introduce the mechanism for cyclical self-assessment of the Company in the area of broadly understood safety and integration of principles of the Responsible Care Programme with commercial processes, e.g. product management, transport of raw materials and products. The compliance assessment audit, carried out at the turn of 2010 and 2011, confirmed implementation of the system on the level allowing the jury to award the Certificate of implementation of the Framework Responsible Care Management System compliant with guidelines of the CRFIC (European Chemical Industry Council).

Under the Responsible Care Programme the Company implemented 43 projects, the most popular one among employees being the next, fourth edition of the photo competition “Catch the hare”, aimed at promoting the beauty of nature. Award winning photos were sent to the national stage where employees from all companies taking part in the Responsible Care Programme compete.

Two photos sent by PKN ORLEN employees were distinguished on the national stage. All award-winning photos were presented in the 2011 calendar published by the Programme Secretariat.

Tasks undertaken by the Company in 2010 in the scope of environmental protection were distinguished by two important environmental awards:

  • “Environmentally Friendly Company 2010” and
  • “Polish Environmental Pantheon” in the category of the institutions supporting the implementation of environmental protection projects – Let’s save the peregrine falcon.

Air Protection

According to the control measurements carried out by the Company and authorised auditing bodies in 2010, the top emission limits set out in the Integrated Permit were not exceeded by the refinery and petrochemical facilities in Płock.

Pollutant emissions from the production plant in Płock in 2009–2010 [mg]

  2009 2010 increase/decrease
Sulphur dioxide 20 975,23 22 381,42 1 406,19 6,70%
Nitrogen monoxide (as per nitrogen dioxide) 7 124,27 8 460,74 1 336,47 18,76%
Carbon monoxide 1 010,87 1 309,07 298,2 29,50%
Total hydrocarbons 1 238,12 1 412,07 173,95 14,05%
Fuel combustion dust 399,75 509,65 109,9 27,49%
Carbon dioxide 6 126 894,42 6 351 440,32 224 545,90 3,67%
Other pollutants 370,05 370,99 0,94 0,25%
Total pollutant emission 6 158 012,71 6 385 884,25 227 871,54 3,70%

In 2010, PKN ORLEN Group companies undertook various measures to reduce their environmental impact.

ANWIL

  • construction of the medium-pressure steam boiler unit on line A of ammonia unit. The investment influenced reduction of the natural gas consumption by approximately 369 Nm3/h, decrease of CO2 emissions (by approximately 725 kg/h) and reduction of environmental charges,
  • modernisation of two production lines at the demineralisation station. This resulted in reduction of hydrochloric acid and soda lye consumption by 75% and reduction of the amount of sewage by 50% as compared to the values reached by the lines before modernisation,
  • modernisation of the monitoring system of continuous exhaust gas emissions from EC. The effect was increased confidence of exhaust gas emissions control and prevention of uncontrolled increases of exhaust gas emissions.

Ceska Rafinerska

  • modernisation of the sewage treatment plant,
  • expansion of the hydraulic barrier protecting the ground and water environment,
  • overhaul of sewer systems in both refineries of the company.

ORLEN Asfalt

  • overhaul works connected with replacement of insulation on the K-201 column (reduction of heat emission to atmosphere).

ORLEN Centrum Serwisowe – servicing centre

  • modernisation of the boiler room (replacement of heat medium from heating oil to gas and lower emission charges),
  • additional thermal insulation of the roof of the warehouse in Opole (reduction of consumption of heat medium and limit heat emission to atmosphere),
  • purchase of new cars complying with EURO 4.5 requirements (reduction of depreciation costs and emission charges).

ORLEN Eko

  • the Company initiated in December 2010 implementation of the system for selective collection of municipal waste on the premises of facilities owned by PKN ORLEN as well as its collection and transport (in cooperation with EKO-MAZ Sp. z o.o.).

ORLEN Lietuva

  • application of a new method for gas utilisation in the torch system allowing for purification of gas from hydrogen sulphide and subsequent transfer to the general production system. Modernisation of the torch system resulted in reduction of sulphur dioxide emission.

ORLEN Oil

  • introduction to the market of new motor oil – Platinum Ultor Futuro. The oil was produced in Mid-SAPS technology reducing the content of sulphate ash, phosphor and sulphur.

ORLEN PetroCentrum

  • modernisation of the fuel station in Sławno, construction of tight trays at the site of fuel reloading. This resulted in the upgrade of the process for rainwater discharge from the territory of fuel reloading to the company’s storm drainage system and to the stormwater treatment plant.

ORLEN Transport

  • the company’s fleet was supplemented by 15 new Volvo FM tractor units meeting high requirements regarding environmental protection. Currently lease 60 tractor units. Tractor units have EURO 5 class, characterized by lower CO2 emissions.

ORLEN Wir

  • purchase and assembly of the pressure washing facility operating in closed system at the premises of the ORLEN Wir workshop (prevention of soil pollution by uncontrolled washing of renovated machines).

Paramo

  • completion of modernisation of VR28 tank, construction of emergency tanks (reduction of risk related to serious industrial failures),
  • reconstruction of N11 and N12 tanks (reduction of risk related to serious industrial failures),
  • installation of heat exchangers.

Petrolot

  • assembly of an oil derivatives separator (reduction of the possibility of outflow of oil derivatives through the sewer network),
  • modernisation of a slop unit with separator (reduction of the amount of hazardous waste containing oil derivatives).

Rafineria Nafty Jedlicze

  • adjusting storage tanks to current legislation. The achieved effect is securing soil from penetration of crude oil products by mounting leak-proof platforms, securing the interior of the tanks, installing a constant measuring system to monitor the fill-up level of the tanks, installing an anti-overflow system, modernisation of the unit of water treatment for steam boilers.

IKS “Solino”

  • hydrogeological monitoring of Mogilno Mine (helping prevent events related to release of salt to groundwater),
  • modernisation of dedusting unit (reduction of dusting of production facilities),
  • unit for technological discharges from the mining field of the Mogilno Mine (securing the ground and water environment).

Unipetrol RPA

  • replacement of TEA pumping engines (improved efficiency and operational reliability of equipment),
  • reconstruction of the sewer system at the Steam Cracker unit (protection against release of sewage to soil and groundwater),
  • implementation of projects regarding wastewater treatment – POX unit (increasing capacity and efficiency of wastewater treatment).

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